We describe an efficient method to produce objects comprising spatially controlled and graded crosslink densities using vat photopolymerization additive manufacturing (AM). Using a commercially available diacrylate-based photoresin, 3D printer, and digital light processing (DLP) projector, we projected grayscale images to print objects in which the varied light intensity was correlated to controlled crosslink densities and associated mechanical properties. Cylinder and bar test specimens were used to establish correlations between light intensities used for printing and crosslink density in the resulting specimens. Mechanical testing of octet truss unit cells in which the properties of the crossbars and vertices were independently modified, revealed unique mechanical responses from the different compositions. From the various test geometries, we measured changes in mechanical properties such as increased strain-to-break in inhomogeneous structures in comparison with homogeneous variants.
Publications
Investigation of the Dynamic Nature of 1,2-Oxazines Derived from Peralkylcyclopentadiene and Nitrosocarbonyl Species
We have investigated the reversible hetero-Diels–Alder reaction of 1,2-oxazines derived from a peralkylcyclopentadiene and a series of nitrosocarbonyl dienophiles. The nature of the dienophile was found to impart broad tunability to the dynamic character of the oxazine adducts. The reversibility was also observed in polymeric systems. The fidelity of the reaction and tunable sensitivity toward elevated temperature and water signify potential applications in the development of dynamic covalent materials or delivery systems for small molecule payloads.
Expanded Functionality of Polymers Prepared Using Metal-Free Ring-Opening Metathesis Polymerization
Photoredox-mediated metal-free ring-opening metathesis polymerization (MF-ROMP) is an alternative to traditional metal-mediated ROMP that avoids the use of transition metal initiators while also enabling temporal control over the polymerization. Herein, we explore the effect of various additives on the success of the polymerization in order to optimize reaction protocols and identify new functionalized monomers that can be utilized in MF-ROMP. The use of protected alcohol monomers allows for homo- and copolymers to be prepared that contain functionality beyond simple alkyl groups. Several other functional groups are also tolerated to varying degrees and offer insight into future directions for expansion of monomer scope.
Comparison of Pyrylium and Thiopyryium Photo-oxidants in Metal-Free Ring-Opening Metathesis Polymerization
Systematically varied pyrylium and thiopyrylium photo-oxidants have been evaluated in the metal-free ring-opening-metathesis polymerization (MF-ROMP) of norbornene. Across the series, we observed higher conversion into polynorbornene from thiopyrylium species in comparison with pyrylium salts that were otherwise similarly functionalized. Additionally, more electron-rich photo-oxidants (i.e., weaker oxidants) correlated with higher conversions.
Investigations in Fundamental and Applied Polymer Mechanochemistry
The field of polymer mechanochemistry has experienced rapid growth over the past decade, propelled largely by the development of force-activated functional groups (mechanophores) and polymer structure-reactivity principles for mechanochemical transduction. In addition to fundamental guidelines for converting mechanical input into chemical output, there has also been increasing focus toward the application of polymer mechanochemistry for specific functions, materials, and devices. These endeavors are made possible by multidisciplinary approaches involving designer polymer synthesis, computational modeling and design, and different fields of engineering. Described herein are contributions from our group on the development of flex activated mechanophores for small molecule release and star polymer mechanochemistry, as well as collaborative efforts toward mechanochemically triggered depolymerizations and 3D printed mechanochromic materials.
Sunflower Polymers for Folate-Mediated Drug Delivery
Polymeric delivery vehicles can improve the safety and efficacy of chemotherapy drugs by facilitating preferential tumor delivery. Polymer–drug conjugates are especially attractive carriers because additional formulation steps are not required during manufacturing, and drug release profiles can be altered based on linker choice. For clinical translation, these vehicles should also be reproducibly and controllably synthesized. Recently, we reported the development of a class of materials called “sunflower polymers,” synthesized by controlled radical polymerization of hydrophilic “petals” from a cyclic multimacroinitiator “core”. This synthesis strategy afforded control over the size of the polymer nanostructures based on their petal polymerization time. In this work, we demonstrate that particle size can be further tuned by varying the degree of polymerization of the cyclic core in addition to that of the petals. Additionally, we investigate the application of these materials for tumor-targeted drug delivery. We demonstrate that folate-targeted, doxorubicin-conjugated sunflower polymers undergo receptor-mediated uptake into cancer cells and pH-triggered drug release leading to cytotoxicity. These materials are attractive as drug carriers due to their discrete and small size, shielded drug cargo that can be triggered for release, and relative ease of synthesis.
Developments in Externally Regulated Ring-Opening Metathesis Polymerization
This account details externally regulated ring-opening metathesis polymerization (ROMP) methods. Various external stimuli are discussed which collectively span chemical, thermal, photochemical, electrochemical, and mechanical modes of catalyst activation. Specific attention is also given to the recent development of a metal-free approach to ROMP that includes electro-organic and photoredox-mediated systems.
Additive Manufacturing of Mechanochromic Polycaprolactone on Entry-Level Systems
This paper aims to explore and demonstrate the ability to integrate entry-level additive manufacturing (AM) techniques with responsive polymers capable of mechanical to chemical energy transduction. This integration signifies the merger of AM and smart materials.
ATRP Synthesis of Sunflower Polymers Using Cyclic Multimacroinitiators
Polymers with advanced architectures can now be readily and reproducibly synthesized using controlled living polymerization. These materials are attractive as potential drug carriers due to their tunable size, versatile methods of drug incorporation and release, and ease of functionalization with targeting ligands. In this work, we report the design and development of macrocyclic brush or “sunflower” polymers, synthesized by controlled radical polymerization of hydrophilic “petals” from a cyclic multimacroinitiator “core”. These nanostructures can be synthesized with low polydispersity and controlled sizes depending on polymerization time. We further demonstrate that folate-functionalized sunflower polymers facilitate receptor-mediated uptake into cancer cells. These materials therefore show potential as drug carriers for anticancer therapies.
Metal-Free Preparation of Linear and Crosslinked Polydicyclopentadiene
Metal-free ring-opening metathesis polymerization (ROMP) utilizes organic photoredox mediators as alternatives to traditional metal-based ROMP initiators to allow the preparation of polymers without residual metal contamination. Herein we report studies exploring the use of endo-dicyclopentadiene (DCPD), a common ROMP monomer, to form linear polyDCPD and copolymers with norbornene. Subsequent cross-linking of the linear polyDCPD using thiol–ene chemistry allows for a completely metal-free preparation of cross-linked polyDCPD. Furthermore, the examination of a number of structurally related monomers offers insights into mechanistic details of this polymerization and demonstrates new monomers that can be utilized for metal-free ROMP.